Deming In Warehousing, cont'd.

11. Eliminate numerical quotas and goals.
When a quota is set, some workers may see that as the end of the line. Management should never limit workers abilities to exceed expectations. When new heights are achieved we all learn from it, especially an observant managers, who then share it with others so that those who are performing at a lower level can improve their performance. On top of all this we also know that any arbitrary goal can be achieved by either redefining it, or through distortion and/or misapplication of resources.

12. Remove the barriers to pride in workmanship.
Employees must feel excited and energized about their jobs to perform at peak levels. The biggest energy drains are:

  • Management
  • Ever-changing expectations
  • Arbitrary supervisors or those who provide little or no feedback, or who are only interested in quantity not quality
  • Training
  • Lack of appropriate training
 
 
 
 
 
  • Calls for help that are ignored or put off
  • Plant
  • Inoperative equipment
  • Poor maintenance
  • Poor or limited supplies
13. Institute education and retraining.
This above all else, represents to employees Management’s commitment to them. Workers need the opportunity to keep up with changing technology. People also need to grow and expand; knowledge provides that opportunity. Additionally, training sessions allow keen managers to learn what the workers know. Any incorrect perceptions and ideas can be addressed along with new ideas or innovations that are brought forward. Training provides know how, and education provides the know why. It is important that both are stressed, because a knowledgeable educated employee will be better positioned to take advantage of opportunities.
 
14. Take action to accomplish the transformation.
Management must:
  • Spend time out on the floor listening, not just giving lip service.
  • Implement dialogues to solicit feedback, not just promote the same old tired ideas.
  • Encourage suggestions. This may need to be anonymous at first until the fear is driven out.
  • Develop planning / action teams involving everyone.
  • Institute formal training at regularly scheduled intervals.
  • Encourage sensible risk taking. When everyone is committed to producing a better product the work place changes into a fun place to be. Following these principles does require commitment, especially from Management, but the rewards are worth the effort. Remember though, if you as managers are not committed to leading, the process will self destruct. “Empowerment without leadership is chaos”.
 
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